Precision and Efficiency in Thread Manufacturing l Thread Whirling (Whirling Milling)
The demands on thread manufacturing are constantly increasing. Whether simple screws, nuts, bushings, or complex workpieces made from various materials – the requirements for precision, durability, and process reliability are becoming ever higher. For these challenges, whirling milling as a machining technique offers significant advantages.
Thread Whirling – The Royal Road to Thread Manufacturing
When conventional methods such as pressing are not an option, machining becomes the preferred method. This is where thread whirling comes into play, the ideal technique for precise and process-secure production of threads – whether internal or external. With thread whirling, even extraordinary thread pitches can be produced with the highest precision, burr-free, and in large quantities.
Advantages of Dieterle’s Thread Whirling Tools
Dieterle’s thread whirling tools impress in the production of internal and external threads with numerous benefits:
- High Precision: Perfect threads that meet even the highest requirements.
- Process Reliability: Stable and reliable results even in large batch sizes due to very short chips.
- Efficiency and Effectiveness: Long tool life ensures maximum economic efficiency.
- Burr-Free Results: Clean threads with optimal surface quality.
Thread Whirling for Exceptional Requirements
With the technique of thread whirling, even special thread forms and pitches can be produced that other methods cannot realize. Whether for internal or external threads – Dieterle’s tools offer an optimal combination of quality, efficiency, and durability.
Conclusion
Whirling milling and the use of high-quality thread whirling tools are the ideal solution for modern thread manufacturing. Thanks to innovative technology, even the most demanding requirements for precision, durability, and efficiency can be met.
Thread whirling for External Machining l ROTOWIBEX
Highest precision for the production of external threads using the whirling process.
All external thread whirling tools can be found under the ROTOWIBEX system
Download: Catalog ROTOWIBEX External Thread Whirling Tools
Download: Catalog ROTOWIBEX-Typs for tool holding device of WTO
Thread Whirling
Thread whirling is especially applied for the production of threads with a large pitch and which require a very high level of surface quality. A major advantage of the thread whirling technology is the machining of threads in only one pass. Whirling enables a burr-free operation generating only very short chips. Classic machining examples are bone screws out of titanium or similar materials for the medical and implant technology as well as threads for other areas of precision engineering.
Leading producers of bone screws rely on the precision of ROTOWIBEX
- Available for all common machine types and thread whirling units
- Carbide inserts available in quantity, size and type according to your demand
- Ideal type of carbide grade for the whirling technology guarantees best tool life
- Quick and simple change of inserts
- Highly precise insert seat
Learn more about our machining solutions for the medical industry.
For producing internal threads by whirling technology, we recommend our System MINIWIBEX.
Thread Whirling Tools for Internal Machining | MINIWIBEX
System MINIWIBEX (MWE) – Internal Thread Mills in standard versions for the highest demands:
- Ideal for long-chip materials such as titanium, stainless steels, etc.
- Diameter range from M0.7 and smaller
- For manufacturing metric ISO threads or UNF threads with a flank angle of 60°
- Manufactured according to your specifications with single- or multi-tooth, profile-accurate design
- Available in various coatings
Specifically designed to meet the requirements of medical and dental technology, watchmaking industry, and other sectors of fine mechanics. We guarantee the highest surface qualities!
Highest Precision of Internal Threads through Thread Whirling
Whirling internal threads is the best choice for applications requiring the highest precision. Especially in the smallest diameter range of M0.7 and smaller, our innovative solutions set new standards in fine mechanics.
Short Chips with Long-Chip Materials
Our technologies ensure high process reliability when machining long-chip materials such as titanium and stainless steels. Whirling creates short chips, resulting in consistently flawless results without interruptions.
Metric ISO and UNF Threads
Our standard thread whirling tools are capable of precisely producing both metric ISO threads and UNF threads with a 60° flank angle. Deviating customer-specific pitches can be realized with our special tools.
Versatile Coating Options
To meet different requirements, we offer our thread whirling tools in various coatings. These coatings increase tool life and improve performance during the machining process.
Internal Thread Whirling MWE-T [M 60°]Applications for the Highest Demands
Our thread whirling tools have been designed for the requirements of medical and dental technology. These high standards are now also appreciated by other sectors of fine mechanics, such as the watchmaking and defense industries. We understand the challenges of these industries and ensure the high quality, precision, and process reliability necessary for critical applications.
Conclusion: Highest Surface Quality
With our solutions for internal thread production using whirling technology, we provide tools that, when used correctly, produce the highest surface qualities and precision in your workpieces. Trust in our expertise and experience to successfully implement your projects!
Drilling and Thread Whirling in One Step with MWE-VT
Our tool system MINIWIBEX-VT produces internal threads for the highest demands—completely without pre-machining. Drilling and tapping are combined into a single operation, significantly increasing efficiency. Thanks to whirling technology, short chips are generated during the process, ensuring high process reliability with the MWE-VT.
The short and secure working steps make the MINIWIBEX-VT a dream come true for every process manager.
Our internal thread whirling tools of the System MINIWIBEX are also available in special versions for various types and depths of threads.
For producing external threads by whirling technology, we recommend our System ROTOWIBEX.
In addition, the following PDF download is available:
